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What exactly is a Thermal Transfer Ribbon ?

Thermal Transfer Ribbons are comprised of a polyester base film (PET) which is coated with a wax-base ink, a resin-base ink or a combination of wax and resin. The application and environmental conditions will ultimately determine what type of Thermal Transfer Ribbon is required. The non-ink side of the ribbon, called the backcoating is generally made of an antistatic compound that also serves as a lubricant. The back coating comes in direct contact with the Print Head and enhances the Thermal Transfer Printing process by preventing wear and tear to the Print Head.

Example of a ribbon assembly

Printhead ~ 300ºC

Melting ~ 190ºC

Antistatic Back Coat

PET Film 4.5µm

Release Layer

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Ink Layer

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Printed Substrate

How it works

Each printer uses a self-contained print head. As the ribbon passes between the printhead and the substrate, the wires are turned on and off to melt the wax, resin or wax/resin based ink off of the polyester coating to transfer the image onto the substrate.

A leader tape precedes the imaging components, while a trailer tape may or may not appear at the end of the roll. Requirements for this process are a Thermal Transfer Printer, Thermal Transfer Ribbons, Label material and software.

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We advise to always conduct own tests to ensure the right ribbon choice for the proposed prints
 

Uses for Thermal Transfer Ribbons

include but are not limited to

Bar-Codes and Products Labelling

Automotive / Aircraft Parts

Shelf Edges / Pallets

Synthetic Care Labels

Agriculture / Horticulture

Chemical Containers

Healthcare Wristbands

I.D. Cards

 

Which Ribbon to choose?

The choice of the ribbon depends on the substrate to print onto. As a rule of thumb...

 

...the  Wax TTR Ribbon

for all paper stock the first choice - popular and inexpensive with limited smudge resistance.

 

...the Wax-Resin TTR Ribbon

for glossy and semi-gloss substrates - universal, medium priced, durable and smudge resistant.

 

...the Resin TTR Ribbon

best for filmic substrates and special prints - most durable, scratch, heat and chemical resistant.

For further information and a full catalogue
of our products please vist the download page here
Thermal Transfer Ribbons, TTR, Termo Transfer Folien
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